G.B. F.LLI Berton Cello
Electric Furnaces And Machines
Company Overview
Dynamic concepts have always characterized G.B. F.LLI BERTONCELLO company, from the original concept of product which satisfies the needs of the Customer, to the present concept where quality means real competitive strategy which is part of the company mission. It represents the aim of a productive and planning process where Customer, product, safety, and reliability are permanently in the center of a unique synergy that comes with the product during its whole life.
Zeta
Static furnace for annealing and deoxidation of wires, plates, casting products and, in general, all the products in precious alloys with manual recovery.
Zeta
Static furnace for annealing and deoxidation of wires, plates, casting products and, in general, all the products in precious alloys with manual recovery.
Highlights:
- Refractory steel shovel for the manual loading,
- Heating chamber made of special refractory steel alloy.
- Stainless steel and refractory steel cooling chamber.
- Stainless steel quenching tank
- Stainless steel basket for the manual discharge.
- Automatic regulation of temperature.
- Weekly and daily timer for automatic switching on / of.
- Timer fo set the annealing time.
- Buzzer alarm at the end of the cycle.
- Dissociator ammonia (on request)
- Hydrogen gas and nitrogen gas mixer (on request).
GAMA
Furnaces with vacuum system and purged nitrogen to harden products made of all gold & silver alloys andoopper based Slloys with surface cleaning effect.
Gama
Highlights:
- “The fumace is used forall the products made of every pre-cious and nonprecious metale alloys and it can be uead for the treatment of casing products with precious stones, too
- Werking cycle in vacuum chamber with nirogen gee injection,
- “Automatic heating and forced cooling cycle programmable by PLC, with the possibly of recording working datasheets.
- GB HIGH-TECH. The operators guided step by step by a ‘touch ecreen video inthe fumace eating,
- Heating treatment chamber with internal ventilation of the inert gas and purging at the beginning of the cycle
- Self diagnosing and possible alarms with buzzer
- Buzzer alarm at the end ofthe cycle
- Substantial incresee of the mechanical recictance and hard-ess ofthe products
- Absolute homogeneity ofthe results without oxidation and preserving the shining colour of the fined products
- GAMMA the hallmark for hardening
Kappa
Static furnace for annealing and deoxidation of wires, plates, casting products and, in general, all the products in precious alloys with semiautomatic recovery.
Kappa
Static furnace for annealing and deoxidation of wires, plates, casting products and, in general, all the products in precious alloys with semiautomatic recovery.
Highlight
- Refractory steel basket for manual loading,
- Healing chamber in super refractory steel alloy.
- Separation door pneumatic control between the heating zone and the cooling zone,
- Cooling chamber made of refractory steel and stainless steel ‘or possible slow cooling in deoxidizing atmosphere.
- Stainless steel quenching tank.
- Stainless steel support with manual pneumatic control for the movement of the basket in the post - heating stages.
- SHS controlled heating system (soft heating system).
- User interface colour touch screen, user friendly for the control and programming of all working parameters.
- Weekly - dally programmer for tuning on and off automatically the furnace.
- End of cycle alert with sound booster.
- Dissociator ammonia (on request).
- Hydrogen gas and nitrogen gas mixer (on request).
CASTING
CASTING MACHINE
OMEGA 50
Fast induction melting with PMS (pulse mixing system). Controlled heating system SHS (soft heating system). Independent vacuum and pressure selection in the different chambers. Use in automatic / manual mode. Close distance between crucible and cylinder. Interface colour touch screen type user friendly. 100 storable programs. Printing system parameters at end of cycle. Continuous diagnostics of alarms and security sensors. Continuous control of vacuum/pressure in the different chambers. Remote parameters viewing (on request).
OMEGA 30
Fast induction melting with PMS (pulse mixing system). Controlled heating system SHS (soft heating system). Independent vacuum and pressure selection in the different chambers. Use in automatic / manual mode. Close distance between crucible and cylinder. Interface colour touch screen type user friendly. 100 storable programs. Printing system parameters at end of cycle. Continuous diagnostics of alarms and security sensors. Continuous control of vacuum/pressure in the different chambers. Remote parameters viewing (on request).
OMEGA 3
Fast induction melting with PMS (pulse mixing system). Controlled heating system SHS (soft heating system). Independent vacuum and pressure selection in the different chambers. Use in automatic / manual mode. Close distance between crucible and cylinder. Interface colour touch screen type user friendly. 100 storable programs. Printing system parameters at end of cycle. Continuous diagnostics of alarms and security sensors. Continuous control of vacuum/pressure in the different chambers. Remote parameters viewing (on request).
OMEGA 1
Fast induction melting with PMS (pulse mixing system). Controlled heating system SHS (soft heating system). Independent vacuum and pressure selection in the different chambers. Use in automatic / manual mode. Close distance between crucible and cylinder. Interface colour touch screen type user friendly. 100 storable programs. Printing system parameters at end of cycle. Continuous diagnostics of alarms and security sensors. Continuous control of vacuum/pressure in the different chambers. Remote parameters viewing (on request).
CAST CYLINDERS BURNOUT ELECTRIC FURNACE WITH ROTARY TABLE
ALPHA 24
Heating to one or more independent zones. Radiant elements with high efficiency and low energy consumption. Radiant elements protected from accidental impacts. Furnace/cylinder temperature homogenization system. Rotating table in non-deformable steel. Heated wax discharge device and easy-to-remove steel collection container. Use in automatic / manual mode. User friendly touch screen user interface. 100 programs that can be stored. Parameter printing system at the end of the cycle. Continuous diagnostics of alarms and safety sensors. Removable electric cabin to reduce the overall dimensions. Programmable furnace start-up. Automatic opening the door. Automatic recall of the cylinder position. Possibility to view parameters remotely (on request).
ALPHA 15
Heating to one or more independent zones. Radiant elements with high efficiency and low energy consumption. Radiant elements protected from accidental impacts. Furnace/cylinder temperature homogenization system. Rotating table in non-deformable steel. Heated wax discharge device and easy-to-remove steel collection container. Use in automatic / manual mode. User friendly touch screen user interface. 100 programs that can be stored. Parameter printing system at the end of the cycle. Continuous diagnostics of alarms and safety sensors. Removable electric cabin to reduce the overall dimensions. Programmable furnace start-up. Automatic opening the door. Automatic recall of the cylinder position. Possibility to view parameters remotely (on request).
Melting Furnaces
Melting furnaces designed by our engineers to achieve the best metallurgical quality on precious metal alloys melting process.
Beta
Beta 3
Silent working. High-performing medium frequency induction generators. Stainless steel frame. Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Quick melting. Easy control of the working parameters by PLC and touch screen video, temperature control by thermocouple. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing. Tongs to handle the extractable crucible
Beta 5
Silent working. High-performing medium frequency induction generators. Stainless steel frame. Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Quick melting. Easy control of the working parameters by PLC and touch screen video, temperature control by thermocouple. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing. Tongs to handle the extractable crucible
Beta 10
Silent working. High-performing medium frequency induction generators. Stainless steel frame. Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Quick melting. Easy control of the working parameters by PLC and touch screen video, temperature control by thermocouple. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing. Tongs to handle the extractable crucible
Beta 12
Silent working. High-performing medium frequency induction generators. Stainless steel frame. Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Quick melting. Easy control of the working parameters by PLC and touch screen video, temperature control by thermocouple. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing. Tongs to handle the extractable crucible
BETA 10 HT
Silent working. High-performing medium frequency induction generators. Stainless steel frame. Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Quick melting. Easy control of the working parameters by PLC and touch screen video, temperature control by thermocouple. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing. Tongs to handle the extractable crucible
BETA 12 HT
Silent working. High-performing medium frequency induction generators. Stainless steel frame. Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Quick melting. Easy control of the working parameters by PLC and touch screen video, temperature control by thermocouple. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing. Tongs to handle the extractable crucible
INDUCTION MELTING FURNACES WITH MOTORIZED TILTING CRUCIBLE
IDEAL 16
Silent working. High performing medium frequency induction generators. Steel frame. Perfect homogeneity of carat alloys. Quick melting. Tilting system by motorized linear actuators for the pouring movement with speed electronic control and joystick lever. Easy control of the working parameters by PLC and touch screen video, with temperature control by thermocouple, optional by optical detector. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing
IDEAL 25
Silent working. High performing medium frequency induction generators. Steel frame. Perfect homogeneity of carat alloys. Quick melting. Tilting system by motorized linear actuators for the pouring movement with speed electronic control and joystick lever. Easy control of the working parameters by PLC and touch screen video, with temperature control by thermocouple, optional by optical detector. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing
IDEAL 50
Silent working. High performing medium frequency induction generators. Steel frame. Perfect homogeneity of carat alloys. Quick melting. Tilting system by motorized linear actuators for the pouring movement with speed electronic control and joystick lever. Easy control of the working parameters by PLC and touch screen video, with temperature control by thermocouple, optional by optical detector. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing
IDEAL 75
Silent working. High performing medium frequency induction generators. Steel frame. Perfect homogeneity of carat alloys. Quick melting. Tilting system by motorized linear actuators for the pouring movement with speed electronic control and joystick lever. Easy control of the working parameters by PLC and touch screen video, with temperature control by thermocouple, optional by optical detector. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing
IDEAL 100
Silent working. High performing medium frequency induction generators. Steel frame. Perfect homogeneity of carat alloys. Quick melting. Tilting system by motorized linear actuators for the pouring movement with speed electronic control and joystick lever. Easy control of the working parameters by PLC and touch screen video, with temperature control by thermocouple, optional by optical detector. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing
IDEAL 16 HT
Silent working. High performing medium frequency induction generators. Steel frame. Perfect homogeneity of carat alloys. Quick melting. Tilting system by motorized linear actuators for the pouring movement with speed electronic control and joystick lever. Easy control of the working parameters by PLC and touch screen video, with temperature control by thermocouple, optional by optical detector. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing
IDEAL 25 HT
Silent working. High performing medium frequency induction generators. Steel frame. Perfect homogeneity of carat alloys. Quick melting. Tilting system by motorized linear actuators for the pouring movement with speed electronic control and joystick lever. Easy control of the working parameters by PLC and touch screen video, with temperature control by thermocouple, optional by optical detector. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing
IDEAL 50 HT
Silent working. High performing medium frequency induction generators. Steel frame. Perfect homogeneity of carat alloys. Quick melting. Tilting system by motorized linear actuators for the pouring movement with speed electronic control and joystick lever. Easy control of the working parameters by PLC and touch screen video, with temperature control by thermocouple, optional by optical detector. Monitor display for self-diagnosing and possible alarms with buzzer. Possibility to save the working recipes and parameters. Programmed maintenance with display warning. Crucible with ceramic casing
VERTICAL CONTINUOUS CASTING INDUCTION FURNACES
Vertical continuous casting induction furnaces for production in wire, plate and tube in precious alloys.
Mini3
Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Protection of the melting chamber by aluminum casing easily and quickly removable to change the consumables. Crucible, die and thermocouples quick change for short set-up time. Double cooling system of the die. Pulling system with two rollers, stepper motor, manual closing and opening of the rollers. Quick melting and high speed withdrawal of the profiles. New medium frequency generators. Silent working plant. Control of the working parameters by PLC and touch screen video, self - diagnosing and possible alarms with buzzer. Deoxidation chamber of the profile.
Mini5
Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Protection of the melting chamber by aluminum casing easily and quickly removable to change the consumables. Crucible, die and thermocouples quick change for short set-up time. Double cooling system of the die. Pulling system with two rollers, stepper motor, manual closing and opening of the rollers. Quick melting and high speed withdrawal of the profiles. New medium frequency generators. Silent working plant. Control of the working parameters by PLC and touch screen video, self - diagnosing and possible alarms with buzzer. Deoxidation chamber of the profile.
DELTA 7
Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Excellent casting even with low carat alloys and difficult sections thanks to the powerful pulling system with four rollers. High working speed thanks to the double cooling system of the die. Easy and fast setting and control by visual display unit. Certainty of maintaining the plant in good condition thanks to the self-diagnosing system and possible alarms with buzzer. Protection of the melting chamber by aluminum casing easily and quickly removable to change the consumables. Crucible, die and thermocouples quick change for short set-up time. Pulling system with four rollers, stepper motor, closing and opening of the rollers with pneumatic control. Quick melting and high-speed withdrawal of the profiles. New medium frequency generators. Silent working plant. Control of the working parameters by PLC and touch screen video, self-diagnosing and possible alarms with buzzer
DELTA 12
Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Excellent casting even with low carat alloys and difficult sections thanks to the powerful pulling system with four rollers. High working speed thanks to the double cooling system of the die. Easy and fast setting and control by visual display unit. Certainty of maintaining the plant in good condition thanks to the self-diagnosing system and possible alarms with buzzer. Protection of the melting chamber by aluminum casing easily and quickly removable to change the consumables. Crucible, die and thermocouples quick change for short set-up time. Pulling system with four rollers, stepper motor, closing and opening of the rollers with pneumatic control. Quick melting and high-speed withdrawal of the profiles. New medium frequency generators. Silent working plant. Control of the working parameters by PLC and touch screen video, self-diagnosing and possible alarms with buzzer
ZEUS 5 XD
Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Controll of the working parameters by PLC with touch screen video, self-diagnosing and possible alarms with buzzer. Excellent casting even with low carats alloys and difficult sections thanks to the powerful pulling system with four rollers. Pulling system with four rollers, stepper motors, closing and opening of the rollers with pneumatic control. Protection of the melting chamber with aluminum casing easily and quickly removable to change the consumables. High working speed thanks to the double cooling system of the die. Certainty of maintaing the plant in good condition thanks to the selfdiagnosing system and possible alarms with buzzer. “Oxygen-free” melting chamber with in and out gas saturation. Medium frequency generators. Silent working plant. Printer for data and set recipes
ZEUS 7 XD
Perfect homogeneity of the alloys thanks to our Pulse Mixing System. Controll of the working parameters by PLC with touch screen video, self-diagnosing and possible alarms with buzzer. Excellent casting even with low carats alloys and difficult sections thanks to the powerful pulling system with four rollers. Pulling system with four rollers, stepper motors, closing and opening of the rollers with pneumatic control. Protection of the melting chamber with aluminum casing easily and quickly removable to change the consumables. High working speed thanks to the double cooling system of the die. Certainty of maintaing the plant in good condition thanks to the selfdiagnosing system and possible alarms with buzzer. “Oxygen-free” melting chamber with in and out gas saturation. Medium frequency generators. Silent working plant. Printer for data and set recipes
ZEUS 12 XD
Induction generator and inductor for programmable and independent heating of the die. Laser detector to control presence of metal inside the die. Oxygen-free melting chamber with in and out gas saturation. Double primary cooling circuit of the die, protection of the profile by gas saturation (argon or nitrogen) inside the die. Additional cooling by direct water sprinkle on the profile exiting the die, water gathering tank made of stainless steel, complete with draining system. Special sealing gasket shaped according to the profile section in use in order to avoid the leakage of water. Connection set up to a suction system to eliminate eventual steam (at customer’s charge). Moving cutting system by hacksaw following the profile exiting the die. Pneumatic vises to clamp the cutting unit to the profile in order to cut in motion. Safety detectors to control the maximum length of the profile. Last generation PLC and color touch screen. It is possible to save up to 100 recipes of melting and print at any time the working report. Video camera with color display for remote supervision by the operator of the profile exiting the die. Printer for data and set recipes.
ZEUS 25 XD
Induction generator and inductor for programmable and independent heating of the die. Laser detector to control presence of metal inside the die. Oxygen-free melting chamber with in and out gas saturation. Double primary cooling circuit of the die, protection of the profile by gas saturation (argon or nitrogen) inside the die. Additional cooling by direct water sprinkle on the profile exiting the die, water gathering tank made of stainless steel, complete with draining system. Special sealing gasket shaped according to the profile section in use in order to avoid the leakage of water. Connection set up to a suction system to eliminate eventual steam (at customer’s charge). Moving cutting system by hacksaw following the profile exiting the die. Pneumatic vises to clamp the cutting unit to the profile in order to cut in motion. Safety detectors to control the maximum length of the profile. Last generation PLC and color touch screen. It is possible to save up to 100 recipes of melting and print at any time the working report. Video camera with color display for remote supervision by the operator of the profile exiting the die. Printer for data and set recipes.
ZEUS 60 XD
Induction generator and inductor for programmable and independent heating of the die. Laser detector to control presence of metal inside the die. Oxygen-free melting chamber with in and out gas saturation. Double primary cooling circuit of the die, protection of the profile by gas saturation (argon or nitrogen) inside the die. Additional cooling by direct water sprinkle on the profile exiting the die, water gathering tank made of stainless steel, complete with draining system. Special sealing gasket shaped according to the profile section in use in order to avoid the leakage of water. Connection set up to a suction system to eliminate eventual steam (at customer’s charge). Moving cutting system by hacksaw following the profile exiting the die. Pneumatic vises to clamp the cutting unit to the profile in order to cut in motion. Safety detectors to control the maximum length of the profile. Last generation PLC and color touch screen. It is possible to save up to 100 recipes of melting and print at any time the working report. Video camera with color display for remote supervision by the operator of the profile exiting the die. Printer for data and set recipes.
ZEUS 120 XD
Induction generator and inductor for programmable and independent heating of the die. Laser detector to control presence of metal inside the die. Oxygen-free melting chamber with in and out gas saturation. Double primary cooling circuit of the die, protection of the profile by gas saturation (argon or nitrogen) inside the die. Additional cooling by direct water sprinkle on the profile exiting the die, water gathering tank made of stainless steel, complete with draining system. Special sealing gasket shaped according to the profile section in use in order to avoid the leakage of water. Connection set up to a suction system to eliminate eventual steam (at customer’s charge). Moving cutting system by hacksaw following the profile exiting the die. Pneumatic vises to clamp the cutting unit to the profile in order to cut in motion. Safety detectors to control the maximum length of the profile. Last generation PLC and color touch screen. It is possible to save up to 100 recipes of melting and print at any time the working report. Video camera with color display for remote supervision by the operator of the profile exiting the die. Printer for data and set recipes.
ZEUS 140 XD
Induction generator and inductor for programmable and independent heating of the die. Laser detector to control presence of metal inside the die. Oxygen-free melting chamber with in and out gas saturation. Double primary cooling circuit of the die, protection of the profile by gas saturation (argon or nitrogen) inside the die. Additional cooling by direct water sprinkle on the profile exiting the die, water gathering tank made of stainless steel, complete with draining system. Special sealing gasket shaped according to the profile section in use in order to avoid the leakage of water. Connection set up to a suction system to eliminate eventual steam (at customer’s charge). Moving cutting system by hacksaw following the profile exiting the die. Pneumatic vises to clamp the cutting unit to the profile in order to cut in motion. Safety detectors to control the maximum length of the profile. Last generation PLC and color touch screen. It is possible to save up to 100 recipes of melting and print at any time the working report. Video camera with color display for remote supervision by the operator of the profile exiting the die. Printer for data and set recipes.
HORIZONTAL CONTINUOUS CASTING INDUCTION FURNACES WITH OXYGEN-FREE SYSTEM
LOGIC 70 2.0
Crucible and die heated by two generators and two inductors, with independent regulation of power and temperature. Maximum safety thanks to the horizontal withdrawal of the material. High working speed thanks to the special cooling system of the die. Homogeneity of the metal structure thanks to the secondary cooling system by direct water contact on the profile. High quality standard thanks to the powerful pulling system. Certainty of maintaining the plant in good condition thanks to the self-diagnosing system and possible alarms with buzzer Possibility of placing in complete safety the pre-melting unit for a controlled casting into the holding; crucible. Protection of the melting chamber by aluminum casing easily and quickly removable to change the consumables. Crucible, die and thermocouples quick change for short setup time. Pulling system with four rollers, stepper motor, closing and opening of the rollers with pneumatic control. Silent working plant. Control of the working parameters by PLC and touch screen video, self-diagnosing and possible alarms with buzzer. LOGIC: the hallmark for casting
LOGIC 110 2.0
Crucible and die heated by two generators and two inductors, with independent regulation of power and temperature. Maximum safety thanks to the horizontal withdrawal of the material. High working speed thanks to the special cooling system of the die. Homogeneity of the metal structure thanks to the secondary cooling system by direct water contact on the profile. High quality standard thanks to the powerful pulling system. Certainty of maintaining the plant in good condition thanks to the self-diagnosing system and possible alarms with buzzer Possibility of placing in complete safety the pre-melting unit for a controlled casting into the holding; crucible. Protection of the melting chamber by aluminum casing easily and quickly removable to change the consumables. Crucible, die and thermocouples quick change for short setup time. Pulling system with four rollers, stepper motor, closing and opening of the rollers with pneumatic control. Silent working plant. Control of the working parameters by PLC and touch screen video, self-diagnosing and possible alarms with buzzer. LOGIC: the hallmark for casting
LOGIC 150 2.0
Crucible and die heated by two generators and two inductors, with independent regulation of power and temperature. Maximum safety thanks to the horizontal withdrawal of the material. High working speed thanks to the special cooling system of the die. Homogeneity of the metal structure thanks to the secondary cooling system by direct water contact on the profile. High quality standard thanks to the powerful pulling system. Certainty of maintaining the plant in good condition thanks to the self-diagnosing system and possible alarms with buzzer Possibility of placing in complete safety the pre-melting unit for a controlled casting into the holding; crucible. Protection of the melting chamber by aluminum casing easily and quickly removable to change the consumables. Crucible, die and thermocouples quick change for short setup time. Pulling system with four rollers, stepper motor, closing and opening of the rollers with pneumatic control. Silent working plant. Control of the working parameters by PLC and touch screen video, self-diagnosing and possible alarms with buzzer. LOGIC: the hallmark for casting